Ingredient Processing Plant

Features

• Pasteurization System, incl. WAVE technology (Ohmic heating)

  Industries using perishable raw products need pasteurized safe ingredients in their production process. The main reason is food safety, but there are other important aspects, such as ease of use, improved hygiene, uniformity, and the opportunity to utilize special products. 

  In the conventional indirect pasteurization systems, during the heat transfer, the products can be damaged in several proprieties such as taste, flavor, texture, and natural functional features.

  The combination of conventional pasteurization and add-on ultra-pasteurization configuration with SANOVO WAVE Technology, based on innovative Pulsed Ohmic heating technology, has proven to have a strong positive impact on the natural properties of food products. Moreover, the higher reduction in bacteria significantly increases product shelf life.

  

• Liquid Feed Concentration to Maximize Dryer Capacity

  The SANOVO Concentration System is designed to optimize ingredient powder production by reducing moisture content in the liquid product before it enters the spray dryer.

  By using ultrafiltration (UF) or reverse osmosis (RO), this system removes excess water from liquid product feed, significantly reducing the load on the spray dryer. As a result, ingredient producers can achieve higher dryer capacity (water evaporation capacity), enhanced energy efficiency and lower production costs, while maintaining premium-quality ingredient powder output.

  

• High-Quality Powder Production

  Spray drying transforms liquid ingredient products into powder form while preserving natural aromas, flavors, and nutrients. Producing a long-lasting shelf stable powder ingredient will bring more value and application opportunities when compared to unprocessed raw materials.

  SANOVO specializes horizontal box spray drying technology for gently producing high-quality versatile ingredient powders, tailored to meet the unique requirements for making safe, nutritional, functional food products in the food, petfood and animal feed industries, i.e.:

  • Plant-based proteins: Efficiently converts protein-rich liquids into high-quality powder, ideal for nutritional supplements and food additives.
  • Egg and dairy products: Transforms liquid eggs, milk or whey into stable, long-lasting powder with excellent solubility and nutrient retention, facilitating easy storage and transportation.
  • Animal By-Products: Processes by-products and animal blood into valuable powders for pet food and feed ingredients with optimal nutritional profiles for pets and livestock.
  • Fruits, vegetables, and novel protein sources like algae and mushrooms

  SANOVO’s SGA horizontal box spray dryers are designed to ensure high yield, optimal product quality, efficient and safe operations.

  

• Powder Packaging/Handling

  SANOVO delivers various solutions and equipment to fulfill the needs of efficient powder handling and packaging of the ingredient powder that leaves the SGA spray dryer.

  Examples of solutions that can be included into your turn-key solution:

  • Powder cooling and agglomeration
  • Metal detection
  • Powder packaging and conveying systems

  Let’s talk on how to configure your downstream process.

  

• Optimizing Operations with SCADA Plant Automation

  At SANOVO, we deliver state-of-the-art plant automation solutions designed to streamline ingredient processing operations and boost efficiency from liquid to powder product. Our SCADA systems integrate cutting-edge control technologies and intelligent software, providing full oversight of your production line - from raw product intake to finished powder products.

  With real-time monitoring, data collection, and analytics capabilities, the SCADA automation system enables accurate process control, minimizes manual tasks, and maintains consistency. The system provides traceability features designed to help meet food safety and compliance requirements.

  The SANOVO SCADA Automation System offers scalability and flexibility, facilitating smooth integration with both existing operations and newly established plants. Its intuitive interfaces provide efficient monitoring and adjustment of production lines, enabling prompt responses to operational requirements.

  By minimizing downtime, optimizing resource use, and ensuring uniform product quality, SANOVO’s SCADA Automation System helps you achieve smarter, more sustainable production while driving business growth.